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CapServe Cell Sensor
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1 / 401Highlights
- Compact cell sensor enclosure for field deployment
- IP65-rated sealed housing with snap-fit assembly
- Integrated mounting bracket for pole and surface installation
- Optimised internal cavity for PCB and battery stack
- UV-stable ABS construction for outdoor environments
- Designed for DFM and low-volume injection moulding
02Project Overview
A precision mechanical enclosure developed for the CapServe cell sensor platform. The design balances a compact footprint with full IP65 ingress protection, enabling reliable outdoor deployment in cellular monitoring applications. The snap-fit housing strategy eliminates exposed fasteners and speeds field servicing, while the integrated pole-mount bracket allows flexible installation across diverse site conditions. All geometry was reviewed for injection-moulding feasibility before handoff to tooling.
03Key Components
UV-stable ABS primary enclosure shellTPE gasket seal for IP65 ingress protectionSnap-fit lid retention with tool-free accessIntegrated pole and flat-surface mounting bracketInternal PCB stand-offs and battery retention ribsOvermoulded cable entry gland
04Salient Features
- IP65 sealed enclosure for outdoor and industrial use.
- Snap-fit assembly — no visible fasteners.
- Flexible mounting: pole, wall, or flat surface.
- UV-stable materials rated for extended outdoor exposure.
- Service-friendly design with tool-free lid removal.
- DFM-approved geometry ready for production tooling.
05Scope of Work
01Concept ideation and form factor exploration
023D CAD enclosure modelling and detailing
03Gasket and sealing strategy for IP65 compliance
04Mounting bracket design and load analysis
05Design-for-manufacture review
06Prototype build and fit/seal evaluation
07Tooling handoff documentation
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