Medical Diagnostic System
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Handheld Industrial Controller
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1 / 501Highlights
- Handheld controller enclosure optimised for factory floor use
- Balanced grip ergonomics for long-duration operation
- IP54-rated sealed I/O ports and robust mounting points
- Split-housing concept aligned to DFM and assembly feasibility
- Tactile button layout with glove-friendly actuation force
- ABS / TPE over-mould construction
02Project Overview
An industrial design study focused on a handheld automation controller built for demanding shop-floor environments. The concept prioritises operator comfort, clear visual hierarchy on the front face, and manufacturable geometry so the product can move from concept to pilot production with minimal redesign. The split-housing strategy enables straightforward assembly and in-field serviceability.
03Key Components
Impact-resistant ABS primary shellTPE over-mould grip zonesSealed membrane keypad with tactile dome switchesIntegrated lanyard lug and belt-clip bossSnap-fit PCB retention systemColour-coded I/O port surround
04Salient Features
- Rugged visual language suited to industrial settings.
- Improved hand feel and confident grip geometry.
- Clear front-face interaction zones reduce operator errors.
- IP54 rated enclosure resists dust and splash.
- DFM-reviewed design ready for tooling transition.
- Service-accessible battery and PCB compartment.
05Scope of Work
01Industrial design concepting and ideation
02Form exploration and refinement
033D CAD surfacing and detailing
04Design-for-manufacture review
05Prototype build and ergonomics evaluation
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