QSafe Tilt Sensor

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01Highlights
  • Sealed industrial enclosure with flanged mounting base
  • Power button and status LED for field diagnostics
  • IP-rated construction for outdoor and industrial use
  • Four-point flange mounting for structural installations
  • UV-stable grey ABS construction
  • Compact form factor for pole and surface mounting
02Project Overview

A ruggedised tilt sensor enclosure branded QSafe, designed for structural monitoring and safety applications in outdoor and industrial environments. The sealed grey ABS enclosure features a flanged four-point mounting base for secure attachment to poles, walls, and structural members. A front-panel power button and green status LED provide quick field diagnostics without requiring a connected display. The IP-rated construction ensures reliable operation in rain, dust, and temperature extremes.

03Key Components
UV-stable ABS enclosure shellFlanged four-point mounting baseSealed power button assemblyStatus LED indicator moduleInternal gasket for IP-rated sealingPCB and battery retention features
04Salient Features
  • IP-rated sealed enclosure for outdoor deployment.
  • Four-point flange mounting for structural installations.
  • Front-panel power button and status LED.
  • UV-stable materials for extended sun exposure.
  • Compact form factor for unobtrusive installation.
  • DFM-approved geometry for production tooling.
05Scope of Work
01Enclosure concept design and form exploration
02Mounting bracket and flange design
033D CAD modelling and detailing
04Gasket and sealing strategy for IP compliance
05Design-for-manufacture review
06Prototype build and environmental testing