RF and Microwave PCB Design - Qmax Systems

RF and Microwave PCB Design Controlled Impedance, Sub-GHz to mmWave

Qmax Systems provides RF and microwave PCB design from sub-GHz to mmWave bands, where the board is part of the RF circuit itself. Qmax Systems RF engineers control trace geometry, dielectric loss, via transitions, grounding, and shielding to hold insertion loss, phase stability, noise floor, and EMI compliance - across radar sensors, RF instrumentation, and wireless communication platforms.

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Our Core Service Offerings

Comprehensive RF and microwave PCB design from MHz to 80 GHz.

What we deliver

Qmax Systems treats RF PCB layout as fundamentally an electromagnetic design problem - above a few hundred MHz, traditional digital PCB practices become insufficient. Qmax's RF engineers cover the full RF spectrum, from controlled-impedance RF layout to microwave engineering and millimeter-wave design from 24 GHz to 80 GHz, plus antenna and RF front-end integration. These designs serve 5G wireless, radar sensors, RF instrumentation, industrial RF generators, and satellite communications.

  • RF PCB Layout Services - Qmax delivers precision layout for single- and multi-band RF systems with controlled impedance and shielding strategies.
  • Microwave PCB Engineering - Microwave-frequency designs use specialized substrate selection and transition management.
  • mmWave PCB Design (24 GHz–80 GHz) - Qmax's RF engineers build millimeter-wave layouts for 5G, radar, and imaging systems with ultra-tight tolerances.
  • Antenna Integration & RF Front-End Layout - Antenna structures, matching networks, and RF front-end modules share a single PCB.

Typical applications: 5G wireless · Radar sensors · RF instrumentation · Industrial RF generators · Satellite communications

Applications & Real-World Project Experience

Qmax Systems delivers field-proven expertise in developing mission-critical hardware. Our portfolio includes:

High Speed Analog Board

High Speed Analog Board

Multi-layer RF PCB layout with high-frequency signal integrity support, precision routing, and thermally optimized stack design for reliable microwave operation.

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WiFi 6 Triband Router

WiFi 6 Triband Router

Controlled 50 Ω microstrip and differential RF routing on a WiFi 6 triband router platform, with stackup-tuned impedance targets across 2.4, 5, and 6 GHz bands.

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Animal Tracker

Animal Tracker

A compact animal tracking PCB designed for wearable applications, integrating GPS, wireless communication, and low-power operation for reliable real-time tracking.

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Wi-Fi 6E Router

Wi-Fi 6E Router

Microwave transmission line design for a WiFi 6E router, with multi-band microstrip routing, low-loss interconnect, and impedance-matched RF paths for 6 GHz operation.

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WiFi 6 Triband Router

WiFi 6 Triband Router

RF shielding and EMI reduction layout on a WiFi 6 triband router, with grounded coplanar structures, isolation between RF chains, and containment of radiated emissions.

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LBM

LBM

High-frequency material selection and stackup optimization on an LBM multi-layer PCB, balancing low-loss laminates, thermal copper distribution, and manufacturing-ready RF layout.

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Why Choose Qmax Systems for RF PCB Design

RF architecture validated before layout begins - backed by simulation-driven constraints and RF measurement expertise.

Architecture-First Engineering

Qmax Systems validates RF architecture before layout begins, preventing late-stage rework.

Simulation-Driven Constraints

RF routing rules defined by SI/EM simulation before the first trace is drawn.

RF Measurement Expertise

Our team has deep familiarity with RF test workflows including CMW500, spectrum analyzers, and VNAs.

Manufacturing Alignment

Qmax Systems coordinates directly with PCB fabrication houses for low-loss substrate and impedance accuracy.

Compliance Readiness

We prepare designs for FCC and CE certification through EMI-by-design layout.

Production-Ready Deliverables

DFM/DFT-validated Gerbers, ODB++, and impedance reports are delivered production-ready for handoff.

Questions? Let's Talk! Contact us. Saravanabhavan, Founder & CEOQuestions?
Let's Talk!
Contact UsSaravanabhavan
Founder & CEO

Get a Complimentary Consultation with Our RF & Microwave Experts.

1-hour session with a Qmax Systems Senior Hardware Architect. Practical, engineering-driven - no sales pitch.

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Case Studies

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Frequently Asked Questions

What frequency range do you support for RF PCB design?
Qmax Systems designs RF PCBs from sub-GHz through millimeter-wave frequencies up to 80 GHz, covering single- and multi-band wireless, radar, and instrumentation platforms.
Do you design microwave PCBs?
Yes. We design microwave PCBs using low-loss laminates such as Rogers and Taconic, with microstrip, stripline, and coplanar-waveguide transmission-line modeling.
Do you design WiFi RF boards?
Yes. Qmax Systems has designed WiFi 5 and WiFi 6 RF PCBs with multiple MIMO chains and controlled 50 Ω impedance across the 2.4, 5, and 6 GHz bands.
Do you support antenna integration?
Yes. We design antenna feedlines, matching networks, and RF isolation structures, co-locating the antenna and RF front-end on a single PCB.
Do you perform RF simulations?
Yes. Qmax Systems performs SI, PI, and full-wave EM simulation before layout completion, deriving routing constraints from simulation rather than rules-of-thumb.
Do you support mmWave PCB designs?
Yes. We design millimeter-wave PCBs from 24 GHz to 80 GHz and have experience with 60 GHz radar-based sensing systems.
What materials do you use for RF PCBs?
Qmax Systems uses low-loss RF materials including Rogers, Taconic, and Isola Astra, plus hybrid RF/FR-4 stackups selected by frequency and loss budget.
Do you coordinate with PCB fabrication houses?
Yes. We align stackups and impedance targets directly with the chosen manufacturer, including controlled-impedance test coupons for yield.
Can you redesign RF boards that failed FCC testing?
Yes. Qmax Systems provides RF layout troubleshooting and redesign services to bring boards into FCC and CE compliance through EMI-by-design corrections.
Do you support RF power amplifier boards?
Yes. We have designed RF power amplifier systems up to 1 kW, including bias networks and thermal management for the PA stage.
Can you design LoRa RF boards?
Yes. Qmax Systems designs LoRa transceiver boards with antenna tuning networks and RF matching.
Do you support BLE RF designs?
Yes. We design BLE modules with RF filtering and antenna matching.
Do you support SDR hardware?
Yes. We design SDR RF front-ends and RF amplifier chains.
Can you design RF front-end modules?
Yes. We design RF front-end modules including LNAs, mixers, filters, and power amplifiers.
Do you provide RF tuning support?
Yes. Qmax Systems supports RF bring-up and calibration during prototype validation.
What tools do you use for RF simulation?
Qmax Systems uses Ansys HFSS, Mentor HyperLynx, and other full-wave EM modeling tools for RF simulation.
Can you design RF filters on PCB?
Yes. We design microstrip and distributed RF filters validated by full-wave EM simulation.
Do you provide DFM review?
Yes. Every Qmax Systems design undergoes DFM/DFT validation before production handoff.
Do you support mmWave antenna feeds?
Yes. We design controlled-impedance coplanar-waveguide (CPW) and microstrip antenna feeds for millimeter-wave bands.
Can you design RF test equipment PCBs?
Yes. We design RF test and instrumentation PCBs with controlled impedance and low-loss laminates.
What deliverables do you provide?
Qmax Systems provides DFM/DFT-validated Gerbers, ODB++, impedance reports, and assembly documentation ready for production handoff.
Do you handle RF shielding design?
Yes. We design shield cans and RF compartments with grounding and isolation between RF chains.
Do you design high-power RF boards?
Yes. We design high-power RF boards, including PA systems up to 1 kW with dedicated thermal management.
What RF test equipment are you familiar with?
Qmax Systems engineers work with the R&S CMW500, spectrum analyzers, and vector network analyzers (VNAs) for RF bring-up and characterization.
Do you design microwave sensors?
Yes. We design microwave sensor PCBs, including radar-based sensing up to 60 GHz.
Do you support FCC compliance preparation?
Yes. We prepare RF designs for FCC certification through EMI-by-design shielding, grounding, and filtering.
Do you support CE compliance preparation?
Yes. Qmax Systems prepares RF designs for CE certification through EMI-by-design layout.
Who owns the design IP?
The customer owns 100% of all design IP. Qmax Systems retains no rights to schematics, layouts, or simulation data.
Do you support prototype bring-up?
Yes. We support prototype bring-up, RF tuning, and calibration.
Can you support production transfer?
Yes. Qmax Systems supports production transfer with manufacturing alignment and production-ready deliverables.